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Play fort plans

kid's fort
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Lumber sizes, materials list, cutting list   Page 2 of 13  

Lumber sizes/dimensions:
The dimensions of the lumber used for this project are given in both metric and inches. All dimensions are first written in millimeters followed by feet and/or inches encased in brackets.

Frame lumber sizes (widths and thicknesses) referred to in this project are the approximate actual sizes, that is, the size of the lumber once it has been surfaced (dressed, planed) which is smaller than the nominal (rough) size.

For example, if you pop along to the local lumber store and ask for a length of 100x50 (2x4)lumber that is surfaced/dressed on all sides (S4S), the actual finished size will be approximately 90x45 (1 1/2x 3 1/2). You can use rough/unsurfaced (the nominal size) if you wish but allowances must be made for the extra thickness of the lumber, i.e. adjustments for hole placements and bolt lengths must be made accordingly.

The table below shows the approximate differences between the nominal and actual sizes of framing lumber.

METRIC
Nominal size Actual size
50x50 45x45
75x50 70x45
100x50 90x45
150x50 140x45
100x100 90x90
INCHES
Nominal size Actual size
2x2 1 1/2x 1 1/2
2x3 1 1/2x 2 1/2
2x4 1 1/2x 3 1/2
2x6 1 1/2x 5 1/2
4x4 3 1/2x 3 1/2

There are five different lumber sizes used in this project. They are:
90x90 (3 1/2x 3 1/2) for the beam and the four corner uprights
90x45 (1 1/2x 3 1/2) for the ladder
70x45 (1 1/2x 2 1/2) for the frame
45x45 (1 1/2x 1 1/2) for the ladder rungs
150x25 (1x6) for the roof and wall cladding as well as the floor
There is also 1 sheet of exterior 18mm x 2400 x 1200 (48x 96x 3/4) plywood required

All the lumber used in this project is surfaced (dressed, planed) except for the 150x25 (1x6), which is rough.

If 70x45 (1 1/2x 2 1/2) is unavailable in your area, you can rip 140x45 (1 1/2x 5 1/2) stock in half.
If 45x45 (1 1/2x 1 1/2) is unavailable in your area, you can rip 90x45 (1 1/2x 3 1/2) stock in half.

If other size lumber is used, or if unsurfaced (rough) frame lumber is used, adjustments for hole placements and bolt lengths must be made accordingly.

You will need the following materials.....   

Lumber in millimeters and (inches). All stock to be suitable for outside use.

  • 90x90 (3 1/2x 3 1/2) surfaced/dressed stock   5 @ 2400 (96")
  • 70x45 (1 1/2x 2 1/2) surfaced/dressed stock   40 meters (132 ft)
  • 45x45 (1 1/2x 1 1/2) surfaced/dressed stock   6 meters (20ft)
  • 150x25 (1x6) rough unsurfaced stock   95 meters (310ft)
  • 1 only sheet 18 x 2400 x 1200 ( 4ft x 8ft x 3/4") exterior plywood

    Hardware
  • 10mm (3/8") galvanized coach/carriage bolts with nuts and washers  47 @ 150 (6"); 6 @ 110 (4 1/2); 8 @ 75 (3")
  • 3kg (7lb) 70mm (3") flat-head galvanized nails; 0.5kg (1.2lb) 100mm (4") flat-head galvanized nails
  • 4 only 150mm (6") Galvanized "T" hinges and screws
  • 1 only bolt catch or similar for door
  • 4 only 200 (8") long x 25 (1") metal galvanized strap
  • 20 only 50mm (2") long screws to screw the plywood on
  • 30 only 18mm (3/4") long screws for the hinges and pad bolt
  • Rope and car tire

  • Cutting List.
    Sizes in millimeters and (inches)

    Stock Size Individual Length Used For Total Amount
    90x90 (3 1/2x 3 1/2) surfaced/dressed treated or natural decay-resistant lumber suited for outside use 5 @ 2400 (96") beam and corner uprights Total Amount 5 @ 2400 (96")
    90x45 (1 1/2x 3 1/2) surfaced/dressed treated or natural decay-resistant lumber suited for outside use 1 @ 2000 (80") Ladder upright Total Amount 1 @ 2000 (80")
    70x45 (1 1/2x 2 1/2) surfaced/dressed treated or natural decay-resistant lumber suited for outside use 2 @ 1800 (72"); 4 @ 1690 (67"); 2 @ 1625 (64 1/2); 6 @ 1590 (63"); 1 @ 1255 (46"); 6 @ 1200; (48") 1 @ 1055 (42"); 2 @ 630 (24 3/4); 6 @ 600 (24"); 1 @ 475 (19") Frame 40 meters (132ft) (including wastage)
    45x45 (1 1/2x 1 1/2) surfaced/dressed treated or natural decay-resistant lumber suited for outside use 8 @ 570 (22 1/2); 2 @ 450 (18") Ladder rungs and trapdoor 6 meters (20ft) (including wastage)
    150x25 (1x6) rough/unsurfaced treated or natural decay-resistant wood suited for outside use 20 @ 1800 (6ft); 11 @ 1580 (62"); 2 @ 1200 (4ft); 36 @ 900 (36") Floor and roof/wall cladding 95 meters (310ft) (including wastage)
    18mm (3/4") sheet plywood for outside use 18 x 2400 x 1200 ( 4ft x 8ft x 3/4") climbing wall 1 sheet

    NOTE: This complete plan-set can be immediately purchased in downloadable PDF format free of advertising and print friendly for only $5. click here for more info


  • Page 1: Introduction - User Comments
  • Page 2: Lumber sizes - Materials list - Cutting list
  • Page 3: Plan - Footprint (looking down view)
  • Page 4: Plan - Front elevation (looking to the front)
  • Page 5: Plan - Rear elevation (looking to the rear)
  • Page 6: Plan - Left side elevation (looking to the left side)
  • Page 7: Plan - Right side elevation (looking to the right side)
  • Page 8: Plan - Floor (floor plan and detail)
  • Page 9: Instructions step 1 - 3
  • Page 10: Instructions step 4 - 6
  • Page 11: Instructions step 7 - 8
  • Appendage: Counterbalance for the trapdoor
  • Appendage: Add a slide




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