Table of Contents
- 1Introduction, Description & Measurements
- 2Materials & cutting list
- 3The side, front, & top elevation plans
- 4Shaping the wood by measurements
- 5Shaping the wood by grid plan
- 6Shaping the wood by pattern printout
- 7Shaping and cutting the pieces
- 8Assembling the seat unit
- 9Assembling the arm and leg unit
- 10Joining it all together
- 11The final touches
Assembling the seat unit
Step 4. Fix the lower back support to the seat sides
Place the two seat sides (a) on an even work surface (saw-horses, etc.) and fix the lower back support in place with glue and wood screws.
Note: For every joining, ensure that there is ample glue and pre-drill all screw holes in the covering piece of wood.
Step 5. Fix the rear spacer
Fix the first seat slat (g) in place (just to keep the seat sides parallel) and then turn the unit on its side and fix the rear spacer (b) in place.
Pre-drill the screw holes in the seat-slat (one each end) and also through the seat-sides (two each side, where the rear spacer lines up) and allow ample glue.
Step 6. Fix some of the seat slats
Turn the unit upright.
The first seat slat (g) is already fixed in place.
Add another 10 seat slats, one next to the other, in the same manner i.e., pre-drill, glue and screw.
Note: Do not fix the rest (the last 5) just yet, we will do that at a later stage.
Step 7. Join together a leg, brace and arm
Join together the legs (c), braces (f) and arms (h) in the following order.
1.) Glue and screw the braces to the arms. Refer to the ‘side elevation plan’ on page 3 for placement. Screw through the arm (pre-drill first) into the brace.
2.) Lay the arms upside down and centralize the leg and brace combinations (also upside down) on the arms, 2″ (50mm) in from the front.