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How to build a raised play fort

Cutting list and hardware requirements

Cutting List. Sizes in millimeters and (inches)

Note: All wood should be suitable for outside use


Stock Size Individual Length Used For Total Amount
90mm x 90mm (3 1/2" x 3 1/2") 5 @ 2400mm (96") beam and corner uprights Total Amount 5 @ 2400mm (96")
90mm x 45mm (1 1/2" x 3 1/2") 1 @ 2000mm (80") Ladder upright Total Amount 1 @ 2000mm (80")
70mm x 45mm (1 1/2" x 2 1/2") 2 @ 1800mm (72");   4 @ 1690mm (67");   2 @ 1625mm (64 1/2");   6 @ 1590mm (63");   1 @ 1255mm (49");   6 @ 1200mm (48");   1 @ 1055mm (42");   2 @ 630mm (24 3/4);   6 @ 600mm (24");   1 @ 475mm (19") Frame 40 meters (132ft) (including wastage)
45m x 45mm (1 1/2" x 1 1/2") 8 @ 570mm (22 1/2"); 2 @ 450mm (18") Ladder rungs and trapdoor 6 meters (20ft) (including wastage)
150mm x 25mm (1" x 6") 20 @ 1800mm (6ft); 11 @ 1580mm (62"); 2 @ 1200mm (4ft); 36 @ 900mm (36") Floor and roof/wall cladding 95 meters (310ft) (including wastage)
18mm (3/4") sheet plywood 18mm x 2400mm x 1200mm ( 4ft x 8ft x 3/4") climbing wall 1 sheet

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Hardware

10mm (3/8") galvanized coach/carriage bolts with nuts and washers:  47 @ 150mm (6"); 6 @ 110mm (4 1/2"); 8 @ 75mm (3")
3kg (7lb) 70mm (3") flat-head galvanized nails,   0.5kg (1.2lb) 100mm (4") flat-head galvanized nails
4 only 150mm (6") Galvanized "T" hinges and screws
1 only bolt catch or similar for door
4 only 200mm (8") long x 25mm (1") metal galvanized strap
20 only 50mm (2") long screws to screw the plywood on
30 only 18mm (3/4") long screws for the hinges and pad bolt
Rope and car tire

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