Table of Contents
- 1Introduction - Materials list
- 2Â The Plans - Cutting detail 1
- 3The Plans - Cutting detail 2
- 4Cutting Ideas from Full SheetsÂ
- 5Making the Floor
- 6Making the Walls and Roof
- 7Standing and Fixing the Walls
- 8Attaching the Roof
- 9Making the Door and Windows
- 10Dismantling and adding the panes
- 11Re-assembling the playhouse
Attaching the Roof
Step 9. Fixing the lower roof
Lift the two lower roof pieces in position and hold them in place with a couple of clamps each side.
Drill and bolt through the 1 1/2″ x 3 1/2″ (90mm x 45mm) wood, and the batten it rests against.
There will be a bolt each end of both lower roof pieces, four altogether.
Use 4″ (100mm) long bolts.
Step 10. Fixing the upper roof
Lift the roof piece with the attached batten in place.
The batten should sit neatly into the apex notch.
Bolt the upper roof to the lower roof, through the 1 1/2″ x 3 1/2″ (90mm x 45mm) wood that runs the length of the lower roof.
Use six galvanized bolts 5 1/2″ (135mm) long spread out evenly along the length of the roof.
Next put the other side upper roof on. You will need someone to help hold it in place until you get a couple of clamps on.
Fix it in place with six bolts to the lower roof (the same as was done on the other side) and six bolts along the apex.
Use 5 1/2″ (135mm) long bolts at the lower roof and 3″ (75mm) bolts at the apex.
Step 11. Inside fastening and strengthening
Add 12 angle screw ties (six each side) on the inside of the playhouse where the side walls meet the roof.
Then measure and cut 1 1/2″ x 1 1/2″ (45mm x 45mm) wood to go all around (walls and roof) the middle of the inside of the playhouse.
This is to add a bit of strength to the plywood walls and roof.
Fix the strengtheners with glue and screws BUT DO NOT screw or glue the ends of any of the strengthener pieces, as doing so would prevent the playhouse from being easily dismantled.
Step 12. Round the lower roof corners
Round the lower roof corners with a jig-saw.
This is to take the s
Hello there,
First of all thanks for posting the plans for this project on the web for all to use. The friends kids love it when they come round for the garden parties etc.
It is quite a lot of work and took me a whole week to complete, after all the parts were delivered. I was working approx 8 hours a day for 7 days. It is a good idea to make sure all the tools you require are sharp and in good condition so that you don’t have to stop in the middle of a cut etc.
The one point I would like to highlight is that the 90mm cut in the end panels for the lower roof sections doesn’t take into account the 18mm of board that forms the lower roof section.
To clarify. If you measure up 130mm along the vertical edge of the end panel and join this to a point 930mm to the right of the vertical edge, it will be the correct distance from the parallel line drawn from the lower left corner. Those calculations will work out correct. The parallel lines will end up at approx 108mm apart.
What is incorrect is the number shown on the drawing stating that the parallel lines will be 90mm apart. When constructing the playhouse you will be using a 90mm piece of lumber screwed to a 18mm piece of plywood which means the parallel lines should be approx 108mm apart.
I have got some pictures attached here and will be completing a blog about it at http://www.bunglesmate.co.uk/blog/2014/10/04/saturday-27th-september-2014-playhouse/
Hi, I built the plywood playhouse from these plans: https://www.buildeazy.com/plywood-playhouse/ Just finished a couple days ago.
I don’t recommend this project for someone with no prior carpentry experience as there are a number of cuts that require angled mitre cuts and some of the plywood cuts are really long. The instructions were fairly easy to follow with only a couple of dimensional hiccups. Foremost, the side walls, using standard 4×8 plywood, do not quite reach the lower roof. I didn’t have to trim that edge to fit the slope, which was kind of a relief. However, there is about a 1″ gap. Everything else worked pretty well and I love the design. Here are some other changes and comments:
– I used 5/8 plywood on the roof/ceiling to save some money and because 3/4 everywhere seemed a bit overkill. You could run a truck into this thing and the truck would break first.
– I didn’t have a workshop space with a tall enough ceiling to finish initial construction inside, so I had to finish installing the roof on-site. This was no problem except for the painting. I definitely recommend painting this thing in panels (per the plans) instead of assembled like I did.
– I skipped the plexi windows because they seemed like the one afterthought in the design, plus I thought it would be better to maintain air flow and keep it cooler inside. We’ll see how that works out in the winter. I may change my mind.
– I used one of the scrap pieces of plywood to make a little desk in the back corner.
– I used a router to round most of the plywood edges. They seem less splinter prone this way and seemed to take paint better.
Here are a few pictures.
Thanks for the plans and your website. My 3-year-old son loves it and it’s big enough to keep him happy for years!
Ben Malouf