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Making a workbench
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workbench
I built the workbench (Simple but Sturdy!) using your plans. Very sturdy and very economical. With the exception of the top and 8 bolts, I used all reclaimed wood from another project. Thanks. See attached photos.
David   Click on photo to enlarge and see more >>




I have just completed building the workbench here: https://www.buildeazy.com/workbench.html
My shed isn't really big enough for your version, so I changed the dimensions and made it a little shorter and a little less deep. I couldn't get a commercial one that would suit my requirements, but it I prefer to build my own anyway. The bench is fantastic. So solid and imposing. Thanks for making the design, instructions and cutting sheet available - it was a huge help.
Cheers    Duncan Martin



I made the workbench from your plans.
I am 10 years old and I built the workbench on my driveway in 8 hours.
The plans were easy to understand. I brought the plans with me to the store and they cut the wood for me. more >>>



The workbench plans are great. I bought the lumber and made the workbench all in one day and I have no carpentry skills. Based on the comments of others I would do the following modifications to make it even easier to build: more >>>



I've built the workbench over two weekends and the result is really good.
Some points to add to the above comments:
At the start of the project select the straightest planks and set these aside to build the bench-top! This will save difficulties later in establishing a good flat surface with few gaps between the planks. Obvious with hindsight! I used 4 by 2 planks throughout.
Bolts - Buy these is standard sizes - that way they are significantly cheaper - I sourced 100 M10 by 100 coach bolts for about us $8; I also used M10 by 150 for the longer bolts.
Note you will need more of the longer bolts than detailed in the plan. Additionally, at various key points I used 2 bolts about 1 -2 inches apart since a I found that a single bolt tended to pivot and cause some movement.
The design information says you can use nails rather than bolts for the project -having completed this project I doubt that a version built with nails would be adequate. Use bolts!
Finally I added a cross strut at both ends of the bench to provide more strength over the single strut shown in the plan.
Colin. Scotland,UK August 2006



I built the bench and am very satisfied with the result. Sturdy indeed! I did make a couple minor changes which for me made the construction a bit easier:
All connecting points were joined with #10 SPAX wood and masonry construction screws (essentially deck screws). No bolts or nails were used. I used 3" screws where a piece was joined thickness to width or thickness to end (as in the frame members B to I) and 2.5" screws where pieces are joined thickness to thickness (as in frame member to leg, B to A). Joints B to C, B to I, & H to D received two screws, all others three screws. Also, I did not attach the top planks to end supports, but rather simply placed the boards in position, then screwed them directly to cross members C (at each end of the bench) + I. Lastly, I ran a 2x4 stringer lengthwise between lower frame members E, to provide center support for the shelf planks H & to further tie the lower portion together. No need to screw the shelves to this center beam. Total cost of screws was less than $20. I found pre-drilling the holes on the screw head side of a joint made for better/quicker clamping. My drill press made this quick & easy, but of course you can use a hand drill. It's not necessary to pre-drill for the thread portion, the screws pull right in tightly with no splitting & countersink themselves. The diagonal braces F & G provide substantial strength, be sure to use them!
Dan, Seattle, WA



Hi, here's my "user comments"
I just finished my bench, and I want to thank the people who put the plans online. The plans were very clear, and the project went smoothly for me.

I have a couple of suggestions. On the bracings, I'd suggest 29" for the side braces f and 5'4" for the back brace g. This way, you'll just need to cut off the corners. Starting with 6' and 3' lengths means some wood will stick out when the wood is marked and cut, which changes the geometry enough so that you end up with a slightly short brace that won't go completely corner to corner. I'd also remove the word "oversized". I figured that meant they would be cut shorter later, but I wasn't positive that it didn't mean to make the pieces a little larger than 6' and 3'.
There were also a couple of lengths that were oversized. Since a 6 X 2 is actually narrower than 6" (5 5/8?), the 2 x 2s j should be around 28 3/8", not 30". Likewise, the shelving h should be 25" not 26.
As far as the bolt lengths go, I'm glad went with 4" and 6" bolts per D. Popken's suggestion. I'll take this a little further and suggest even shorter bolts. The 4" bolts worked fine for me, but there's an extra inch sticking out from the nut that could snag on something. I think you could get away with 3 inch bolts. If not 3 inch, then 3 1/2 would still be better.
I also took the leftover 2x2 i had, and attached it to the center of the underside of the table top (about 20" length). This helped pull the 6 x 2s together, making the table flatter. Basically a third j piece. I may add a sheet of MDF on top to create a smoother surface.
Last suggestion: I'd add nuts, washers, and nails to the list of parts.     - Bryan Los Angeles, Ca



A good sturdy bench. But I have some suggestions. The first is that when the plans say adjustments should be made for dressed lumber that goes for the bolts too! If your standard 2x4 is actually 1 1/2'' x 3 1/2'', I recommend no more than 4'' and 6'' bolts. This is especially critical when bolting the top to the bench top end supports. Since these are too be sunken into the top, too long a bolt leaves not enough thread to secure it all the way (I wound up using additional washers as spacers).

The second suggestion is regarding the bolts use to bolt the bench top end supports to the top side rails. The positioning requires holes through the 2x2 and into the top 1/2 of the wide side of the 2x4. Given the thickness of the bolt, this leaves very little space between the resulting hole and the top of the 2x4, especially if you don't drill the hole dead straight. (If you actually have a 1 1/2 x 1 1/2 attached to a 1 1/2 x 3 1/2 it is only 3/8'' from the top of the hole to the top of the board. ) I suggest smaller bolts (or nails) at that point.

Last, if you build it on your basement floor remember the floor is often not level!    D. Popken, Highlands Ranch, CO



I would like to say that after searching the internet for some halfway decent workbench plans I would like to say that I'm glad I choose you guys plan. The bench worked out better than I had though. I liked the first one so much I made another bench with my scrap wood. Thanks for posting.    Jeremy, 25, McDonough, GA



After searching countless hours on the net for a decent looking workbench yours appealed the most and when finished what a bench it was. All l can say is thanks for a great plan.    Hus



Just a comment about this workbench. I have spent hours online looking for workbench plans, because I am not a woodworker. I know engines and electronics. So I wanted to find a bench that looked decent and was sturdy. I also wanted something simple because I didn't want to have to learn another trade for a one time use thing. Your bench filled all of those needs and more. It was a great build and is a pretty darn sturdy bench. Thanks a lot for making my life easier and giving me a good project to build with my 4 year old!     Ron



Excellent plans! I built this over the weekend, with minor modifications - I substituted 3/4" MDF board for the top of the workbench, and for the shelf. Makes for a smoother work surface, and less cutting.    -Peter Worcester, MA



Just completed my workbench and these plans were a great resource. I made a few adjustments. First, I made my bench 8 feet wide. In doing so I thought it advisable to add a 3rd set of legs in the middle of the bench and I used two cross supports rather than the single support called for in the plans. For the bottom shelf I used 1/2 inch plywood. I bought a 4' by 8' foot sheet of ply, cut a piece for the shelf and used most of what was left as a back to prevent things on the shelf from slipping off. (As a result I did not need the back diagonal support.) I added a 2x4 standing up to the back of the top for the same reason. Finally, I used 4x4 material for the legs to provide added stability.

All in all a great weekend project for someone with limited carpentry skills and the end result was well worth the effort.    -Gary



This workbench was very easy to construct... even for a lady! I would recommend this to any beginner (whether it be male or female) as one of the first projects of minor construction. Very easy to read. There were a few modifications, but the directions were extremely helpful. I hope that my husband enjoys his Christmas present!!
   Mrs. Green, Ontario



Hi to all
Yesterday I've started and finished constructing the workbench. It took me about 5 hours. and a lot of fun. The workbench is VERY STABLE. I like it a lot.
The Plans are Excellent! Very clear and simple even to a beginner.
The wood I bought is Pine Planned, overall cost (wood & bolts) about 500 NIS (Like 115 US$)
I needed only 20 3/8"X100mm Long Bolts (Instead of 34). for drilling I've used a Metal HSS 9.5 mm drill instead of a wood drill which made the drilling like cutting butter.
   Eden Orion, Qoranit, Israel


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