Table of Contents
Making the boot box
Lay the frame on its side and fix one of the plywood panels [e] to the rails [c] as shown in the picture.
Flip the unit over and repeat with the other panel on the other side.
Measure cut and fit the two side plywood panels [g].
Screw the lid support [h] to the top rear rail [c] but first, position the lid support [h] so that it is 18mm (3/4″) above the top of the top rear rail [c] which is the thickness of the lid [i].
Pre-drill all the screw holes in the lid support [h].
Cut and position the lid [i].
Ensure that the lid has at least 6mm (1/4″) clearance on each side so that it can open and shut without grinding against anything.
Fix three evenly spaced hinges to the lid [i] and the lid support [h].