Table of Contents
- 1Introduction
- 2Description
- 3Photos of construction part 1
- 4Photos of construction part 2
- 5Explanations
- 6Plans - Front, floor and footprint
- 7Plans - Base, floor, and wall layout
- 8Plans - Top and roof (millimetres)
- 9Plans - Top and roof (inches)
- 10Plans - The sign
- 11Plans - Details
- 12Plans - Fixed walls - metric
- 13Plans - Fixed wall - standard
- 14Plans - Wall/door - metric
- 15Plans - Wall/door - standard
- 16Materials overall
- 17Framing wood by section - metric
- 18Framing wood by section - standard
- 19Cutting list (frame)
- 20Step 1. Cut the frame pieces to length
- 21Step 2. Rip the relevant pieces to the required widths
- 22Step 3. Make the base
- 23Step 4. Make up the pillars
- 24Step 5. Assemble and stand the frames
- 25Step 6. Make the head (top section)
- 26Step 7. Make the walls
- 27Step 8. Install the walls, head, and door
- 28Step 9. Shape and fix the mullions
- 29Step 10. Shape and fix the decorative pillar top pieces
- 30Step 11. Paint time
- 31Step 12. Make the windows
- 32Step 13. Add the 'police call box' sign
- 33Step 14. Final touches (almost)
- 34Roof lamp Introduction
- 35Roof lamp Plans
- 36Sourcing the components
- 37Overview
- 38The lamp container cap
- 39Fibreglassing the cap
- 40The lamp container base
- 41Threaded rod to the cap
- 42Assemble the lamp container
- 43Put in a light or two
- 44The lights go on
Step 1. Cut the frame pieces to length
Cut the frame pieces to the lengths as given in the tables below. There is both a metricMillimeter measurements. table followed by a standard (ft and inch) table.
Metric measurements (standard table next page)
| FOR | STOCK SIZE | LENGTH | QTY |
|---|---|---|---|
| base border frame | 90 mmAbbreviation for millimeter which is a metric unit of length equal to one thousandth of a meter. 25.4 mm equals one inch. x 90 mm | 1430 mm | 4 |
| [A] pillar | 90 mm x 90 mm | 2175 mm | 4 |
| base middle joistOne of a series of parallel members used to support the floor. Part of the framing that provides the structure for a floor. | 90 mm x 45 mm | 1250 mm | 1 |
| [B2] pillar | 140 mm x 45 mm | 2275 mm | 4 |
| [B] pillar | 190 mm x 45 mm | 2275 mm | 4 |
| [G] infill | 190 mm x 45 mm | 1030 mm | 4 |
| [C] pillar | 90 mm x 35 mm | 2175 mm | 8 |
| [H] middle head side | 140 mm x 35 mm | 1210 mm | 4 |
| [J] upper head side | 140 mm x 35 mm | 1140 mm | 4 |
| [E] sign holder | 190 mm x 35 mm | 1230 mm | 4 |
| [F] lower head side | 190 mm x 35 mm | 1280 mm | 4 |
| floor boards | 150 mm x 25 mm | 1370 mm | 10 |
Note: There are discrepancies between the metric table on the previous page and the standard (ft and inch) table on this page. There is good reason for that, so use one or the other but do not mix and match – i.e., stick to either the metric system or the standard system throughout the project.
Some stock sizes vary between the two. Puzzled? For further explanation, go to the ‘Explanations’ page.
Standard measurements (metric table previous page)
| FOR | STOCK SIZE | LENGTH | QTY |
|---|---|---|---|
| base border frame | 3½” X 3½” | 57¼” | 4 |
| [A] pillar | 3½” X 3½” | 87″ | 4 |
| base middle joist | 1½” X 3½” | 50¼” | 1 |
| [B2] pillar | 1½” X 5½” | 91″ | 4 |
| [B] pillar | 1½” X 7½” | 91″ | 4 |
| [G] infill | 1½” X 7½” | 41¾” | 4 |
| [C] pillar | 1½” X 3½” | 87″ | 8 |
| [H] middle head side | 1½” X 5½” | 48¾” | 4 |
| [J] upper head side | 1½” X 5½” | 45¾” | 4 |
| [E] sign holder | 1½” X 7½” | 49¼” | 4 |
| [F] lower head side | 1½” X 7½” | 51¾” | 4 |
| floor boards | 1″ X 6″ | 54¾” | 10 |
Pages: Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44
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