Table of Contents
- 1Introduction
- 2Description
- 3Photos of construction part 1
- 4Photos of construction part 2
- 5Explanations
- 6Plans - Front, floor and footprint
- 7Plans - Base, floor, and wall layout
- 8Plans - Top and roof (millimetres)
- 9Plans - Top and roof (inches)
- 10Plans - The sign
- 11Plans - Details
- 12Plans - Fixed walls - metric
- 13Plans - Fixed wall - standard
- 14Plans - Wall/door - metric
- 15Plans - Wall/door - standard
- 16Materials overall
- 17Framing wood by section - metric
- 18Framing wood by section - standard
- 19Cutting list (frame)
- 20Step 1. Cut the frame pieces to length
- 21Step 2. Rip the relevant pieces to the required widths
- 22Step 3. Make the base
- 23Step 4. Make up the pillars
- 24Step 5. Assemble and stand the frames
- 25Step 6. Make the head (top section)
- 26Step 7. Make the walls
- 27Step 8. Install the walls, head, and door
- 28Step 9. Shape and fix the mullions
- 29Step 10. Shape and fix the decorative pillar top pieces
- 30Step 11. Paint time
- 31Step 12. Make the windows
- 32Step 13. Add the 'police call box' sign
- 33Step 14. Final touches (almost)
- 34Roof lamp Introduction
- 35Roof lamp Plans
- 36Sourcing the components
- 37Overview
- 38The lamp container cap
- 39Fibreglassing the cap
- 40The lamp container base
- 41Threaded rod to the cap
- 42Assemble the lamp container
- 43Put in a light or two
- 44The lights go on
Step 2. RipA cut lengthwise along a board that also runs with the grain. (As opposed to cross-cut.) the relevant pieces to the required widths
Rip (cut down lengthwise) the pieces that require ripping – namely pieces [B] pillar part, [B2] pillar part, [G]infill, and [E] sign holder.
Rip to the widths given below.
MetricMillimeter measurements. measurements (standard table below)
| PIECE | ORIG SIZE & LENGTH | RIP TO | QTY |
|---|---|---|---|
| [B] pillar part | 190 mmAbbreviation for millimeter which is a metric unit of length equal to one thousandth of a meter. 25.4 mm equals one inch. x 45 mm by 2275 mm long | 170 mm wide | 4 |
| [B2] pillar part | 140 mm x 45 mm by 2275 mm long | 125 mm wide | 4 |
| [G] infill | 190 mm x 45 mm by 1030 mm long | 155 mm wide | 4 |
| [E] sign holder | 190 mm x 35 mm by 1230 mm long | 155 mm wide | 4 |
Standard measurements (metric table above)
| PIECE | ORIG SIZE & LENGTH | RIP TO | QTY |
|---|---|---|---|
| [B] pillar part | 1½” x 7½” by 91″ long | 6½” wide | 4 |
| [B2] pillar part | 1½” x 5½” by 91″ long | 5″ wide | 4 |
| [G] infill | 1½” x 7½” by 41¾” long | 6⅛” wide | 4 |
| [E] sign holder | 1½” x 7½” by 49¼” long | 6⅛” wide | 4 |
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