Table of Contents
- 1Introduction and about the measurements
- 2The Plans
- 3Materials & the cutting list
- 4Step 1: Cutting the pieces to length and shape
- 5Steps 2 and 3: Making the wheel template and cutting the wheel pieces
- 6Step 4: Gluing the wheel pieces together
- 7Steps 5 to 7: The main frame & front slats
- 8Step 8: Fixing the backrest slats
- 9Step 9: Positioning the backrest and the rear legs
- 10Step 10: Adding the bolts, the rear leg brace and the wheels
- 11Step 11: Making and fitting the front legs
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Materials & the cutting list
| ITEM | DESCRIPTION | STOCK SIZE | LENGTH | QTY |
| [A] | side rail | 3/4″ x 3 1/2″ (90 mm x 19 mm) | 66″ (1650 mm) | 2 |
| [A1] | side rail add-on | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
40″ (1000 mm) | 2 |
| [B] | backrest rail | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
34 3/4″ (870 mm) | 2 |
| [B1] | backrest rail add-on | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
13″ (325 mm) | 2 |
| [C] | slat | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
23″ (575 mm) | 20 |
| [D] | end rail | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
23″ (575 mm) | 2 |
| [E] | front leg | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
15 1/2″ (387 mm) | 2 |
| [F | side leg | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
15 1/2″ (387 mm) | 2 |
| [G] | rear leg | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
22″ (550 mm) | 2 |
| [H] | rear leg packer | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
6″ (150 mm) | 2 |
| [I] | rear leg brace | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
18 1/2″ (462 mm) | 1 |
| [J] | wheel | 3/4″ x 3 1/2″ (90 mm x 19 mm) |
12″ (300 mm) | 18 |
Hardware:
110 wood screws 1 1/2″ (38 mm) long.
Four 3/8″ (10 mm) carriage bolts 2″ (50 mm) long.
Two 3/8″ (10 mm) carriage bolts 2 3/4″ (70 mm) long.
Wood glue.
For the wheel axles:
Two pieces of 1/2″ (12 mm) galvanized threaded rod 5 1/2″ (138 mm) long, Â four 1/2″ (12 mm) nuts, Â two 1/2″ (12 mm) lock nuts, Â and eight 1/2″ (12 mm) washers.
I really like your plans and like that its all made from 1×4’s
What type of wood did you use or recommend.
Thanks Carl
Perfect for poolside. Love to make a couple of this for my swimming pool.
Great guide for building a wooden sun lounger! Thank youso much!