Table of Contents
- 2The size of the thing
- 3About the measurements used
- 4A visual index
- 5Overview of the head
- 6Step 1.1. The head side-frames.
- 7Step 1.2. The head inner support structure.
- 8Step 1.3. The form (mold) for the hypertufa.
- 9Step 1.4. Hypertufa
- 10Placing the hypertufa
- 11Hypertufa - The curing process
- 12Step 1.5. Slurry
- 13Off with the formwork
- 14Step 1.6. The head side-covers and the crown
- 15The crown
- 16Fixing the trim to the side-covers
- 17Step 1.7. Fiberglass
- 18Step 1.8. Paint - undercoating the head
- 19Overview of the body frame
- 20Step 2.1. Shaping the frame members
- 21Step 2.2. Cutting the frame members to length
- 22Step 2.3. Making the wall frames
- 23Step 2.4. The body frame
- 24Step 2.5. The shackles
- 25Overview of the Neck
- 26Step 3.1. The neck - making the box unit
- 27Step 3.2. The aluminum angle for the sign
- 28Step 3.3. Internal perimeter pieces
- 29Step 3.4. Fitting the neck
- 30Step 3.5. The telephone sign
- 31Step 4.1. The trim around the door and window openings
- 32Door and window overview and plan
- 33Step 4.2. Wood for the door and windows
- 34Step 4.3. Joining the stiles and rails
- 35Step 4.4. Notching the muntin bars
- 36Step 4.5. Fixing the muntin bars
- 37Step 4.6. Painting the door and windows
- 38Step 4.7. The acrylic sheet
- 39Step 5.1. Making the base
- 40Step 5.2. Some painting
- 41Step 6.1. Putting it all together
- 42Some strengthening and the door closer
- 43The desired effect
- 44Step 7.1. The rose and ceiling
- 45Making the rose pattern
- 46Marking, drilling, and cutting the rose
- 47Tapering the rose
- 48Painting and fitting the ceiling and rose
- 49The light goes on
- 50The plans
Step 3.5. The telephone sign
For the telephone signs I used ¼” (6mm) thick clear acrylic Any broad, thin surface. (plastic glass).
The size of each piece (4 pieces in all) was 27¾” (695mm) long x 5 3/8″ (135mm) wide.
I had a sign-writer frost the back and put the ‘TELEPHONE’ text on the front of each piece. My objective was to have a sign that would allow light to shine through, similar to the real thing.
After much research, we (me and the sign-writer) could not find a match from known fonts (within a database of thousands) for the original K2 telephone sign so we made our own hybrid font to match the original.
By the way, after looking at many photos of the K2 telephone Rough grade timber. signs it appeared that there were two versions of fonts used, with the main difference between the two being the shape of the letter “O”.
One version showed a more oval (egg-shaped) “O” and the other version showed a circular “O”. See the two different versions in the image.
I went for the latter, circular “O” which also seemed more popular.
I have made a full-size printout version of the K2 telephone sign. The sign is 3 pages in a PDF file. The pages overlap each other so they will need to be cut to suit.
If you print the file out, be sure to have your printer page handling options How much the teeth are angled out on a circular saw blade. to 100% or Page Scaling: None.
There are a number of ideas that you can do with the printouts if you do not want to go to the expense of using a sign-writer.
For inside use you can simply glue the printout to cardboard or wood-board.
For outside use: same as above but maybe laminate the signs, or frame them behind glass.
You can get the downloadable printout file in chapter eight