Table of Contents
- 2The size of the thing
- 3About the measurements used
- 4A visual index
- 5Overview of the head
- 6Step 1.1. The head side-frames.
- 7Step 1.2. The head inner support structure.
- 8Step 1.3. The form (mold) for the hypertufa.
- 9Step 1.4. Hypertufa
- 10Placing the hypertufa
- 11Hypertufa - The curing process
- 12Step 1.5. Slurry
- 13Off with the formwork
- 14Step 1.6. The head side-covers and the crown
- 15The crown
- 16Fixing the trim to the side-covers
- 17Step 1.7. Fiberglass
- 18Step 1.8. Paint - undercoating the head
- 19Overview of the body frame
- 20Step 2.1. Shaping the frame members
- 21Step 2.2. Cutting the frame members to length
- 22Step 2.3. Making the wall frames
- 23Step 2.4. The body frame
- 24Step 2.5. The shackles
- 25Overview of the Neck
- 26Step 3.1. The neck - making the box unit
- 27Step 3.2. The aluminum angle for the sign
- 28Step 3.3. Internal perimeter pieces
- 29Step 3.4. Fitting the neck
- 30Step 3.5. The telephone sign
- 31Step 4.1. The trim around the door and window openings
- 32Door and window overview and plan
- 33Step 4.2. Wood for the door and windows
- 34Step 4.3. Joining the stiles and rails
- 35Step 4.4. Notching the muntin bars
- 36Step 4.5. Fixing the muntin bars
- 37Step 4.6. Painting the door and windows
- 38Step 4.7. The acrylic sheet
- 39Step 5.1. Making the base
- 40Step 5.2. Some painting
- 41Step 6.1. Putting it all together
- 42Some strengthening and the door closer
- 43The desired effect
- 44Step 7.1. The rose and ceiling
- 45Making the rose pattern
- 46Marking, drilling, and cutting the rose
- 47Tapering the rose
- 48Painting and fitting the ceiling and rose
- 49The light goes on
- 50The plans
In with the telephone signs.
Angela ran a Beading. Thin line of sealant. of clear adhesive type A type of sealant. A pliable type material used for sealing cracks in window frames, and is used sometimes as a glazing compound. around the edges of the aluminum housing and popped the signs into place.
They were held there with a couple of ‘L’ clips, pushing against the edges of the signs and fixed to the sides of the openings.
The widow units slotted into the appropriate openings and were fixed to the side studs with screws through the brackets (that had previously been fitted to the window units when they were made).
The window went in very fast.
The A horizontal framing member above the door/window opening. took a little bit longer to hang in place.
It was just hung like a typical door with three hinges – one top and bottom and one in the middle.
The photo gives a look at the underside of the roof with the ribs running across from side to side.
Everything seemed to go according to plan.
All in all we were pretty pleased with it, and so were the passersby, most of who didn’t hesitate to come in and show their interest.
And then came Angela to put on the door handle.
The door handle was a replica of the real thing.
Tony Inglis who owns the website http://www.unicornkiosks.com/ was kind enough to send it over from UK for free.
I guess it doesn’t get any cheaper than that–thanks, Tony!